Under the leadership of Sergio Roversi, Maintenance and Plant Manager, Coffein Compagnie Italy sought to improve the reliability of its maintenance operations and reduce unplanned downtime.
Until recently, technical monitoring was done manually, which limited the team’s ability to react to mechanical deviations and made maintenance planning more complex. The goal was to move towards a predictive maintenance system, capable of anticipating failures and providing real-time visibility into machine conditions.
To achieve this, Coffein Compagnie Italy partnered with Sensorfact to implement a continuous vibration monitoring system.
“What made the difference was having real-time data and alerts,” explains Sergio Roversi. “We can now anticipate failures and take action before a problem occurs.”
This automatic monitoring has placed predictive maintenance at the core of operations. The data collected enables better preparation of interventions, more efficient stock management, and improved scheduling of maintenance tasks.
The benefits were immediate:
Beyond maintenance, this approach has also paved the way for a broader monitoring strategy, particularly for energy monitoring systems, where the company has already identified new opportunities for savings and process optimization.
After observing the numerous benefits of predictive maintenance, the company decided to increase the number of measurement points to gain even more precise insights across its production lines. They also chose to install water and compressed air sensors — tools that offer operators and technical managers clearer visibility into system performance, helping them detect inefficiencies earlier, prioritize interventions, and make data-driven decisions to improve daily operations. This enhanced monitoring enables a more comprehensive view of resource usage and overall efficiency.
Whether you want to save on energy or avoid maintenance, we can show you how our smart monitoring solution will benefit your plant. Don’t wait any longer and start saving on time and costs right away.
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