Bravilor Bonamat needed to comply with the NEN-EN 15001 energy management standard, which required monitoring the factory’s major energy consumers. Although solar panels reduced costs, they did not lower energy consumption. Additionally, the company faced increasing demands from customers and regulators for sustainable measures and detailed carbon footprint data.
To better manage their energy usage, Bravilor Bonamat installed 30 energy sensors across 10 assembly lines and distribution panels. These sensors targeted the most energy-intensive equipment, including laser cutters, printers, and two large compressors.
By tracking real-time energy data, the company identified inefficiencies and made informed decisions to reduce consumption. For instance, a grinding robot with an attached filter unit was monitored using two sensors, one for the robot and one for the filter unit. This setup revealed which adjustments could achieve the greatest savings without disrupting operations.
The sensor data also allowed Bravilor Bonamat to compare performance during different periods, such as summer and winter, helping them optimize the use of specific machines.
One of the most significant results was the savings on standby power for a laser machine and side robot, contributing to an average energy reduction of 6% in the first year. Further savings are expected as Bravilor Bonamat continues to fine-tune operations.
The energy insights also simplified planning and budgeting for future energy use. While exact savings for the coming year are hard to predict due to fluctuating production schedules, the data has laid a strong foundation for ongoing energy optimization.
Whether you want to save on energy or avoid maintenance, we can show you how our smart monitoring solution will benefit your plant. Don’t wait any longer and start saving on time and costs right away.
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