Future Pipe Industries: towards less downtime and more insight with predictive maintenance

The start

The technical service department of Future Pipe Industries in the Netherlands faced a familiar problem: an understaffed team that was nevertheless responsible for ensuring the reliability of an extensive machine park. One of the regular tasks was to perform frequent inspection rounds to visually and audibly detect signs of deteriorating machine condition. This was not only time-consuming but also subjective and could only reveal potential problems at a relatively late stage. There was a great need to find a more efficient and reliable method to monitor machine condition so that the personnel could focus on actual maintenance and strategic improvements.

The solution

Future Pipe Industries implemented the predictive maintenance solution from Sensorfact, where vibration sensors were strategically placed on critical machines. These sensors continuously measure vibration levels and other relevant parameters and send this data in real-time to the Sensorfact platform. This system provides objective and continuous monitoring of machine condition, largely eliminating the need for time-consuming, manual inspection rounds. The sensors are able to detect abnormal patterns and potential defects much earlier than a human inspection, allowing the technical service to gain valuable time and proactively plan maintenance.

The results

• Efficiency through replacement of manual checks: The implementation of Sensorfact’s vibration sensors has significantly relieved the technical service department of Future Pipe Industries. The time previously spent on inspection rounds can now be used for targeted maintenance tasks, troubleshooting, and strategic projects.
• Improved prediction and planning: The early and accurate signals from the vibration sensors enable Future Pipe Industries to plan maintenance much better. There is more time to order the necessary materials and coordinate interventions with the production department, minimizing unplanned downtime.
• Increased reliability and fewer ad-hoc actions: By identifying and addressing potential problems at an early stage, the chance of unexpected machine breakdowns is significantly reduced. This results in a more stable production process and less stress and ad-hoc actions for the technical service team.